Home > Custom Foam
Custom foam cutting

Henchman specialise in the production of custom CNC cut foam which provides visual Tool Control. The high density closed cell Polyethylene foam combined with a different colour Polypropylene layer on the top. The Polypropylene is very hard wearing, easy to clean and ideal for labeling or marking. (suits requirements of CASR Part 145)


We believe that foam Inlays/Inserts are the perfect choice for protection and presentation, whether it is a product you would like to display, an item you would like to protect or even a toolkit, it’s the right option for you.



The foam is CNC router cut for a precise, tight fit with provision for ‘finger lift out’. Black foam and many different Polypropylene plastic surfaces are standard. You have the choice if you would like a hard plastic surface for durability and the colour or just the foam without the Polypropylene layer. Other colour foam and plastic combinations are available depending on the quantity required.


The contrast of the two colour foam provides an excellent way to help you keep track of your parts or tools, missing items clearly standing out due to the colour foam inlay system.



The foam layouts can be in a tray liftout form meaning that your tools or products stored in the foam will be arranged, one on top of the other or the foam can fill the area and is fixed to the base.


Henchman is able to supply you with a Tool Case, Transit Case, Tool Wagon, toolbox or you can purchase custom foam to fit what ever the requirement. Speak to one of our team members today to find out more.


Our systems can assist you to comply with CASR Part 145 regulation for full accaountabilty of tools in the aircraft industry. Using our RFID tool control system from Cribmaster will give you full control on all tooling in your facility, Contact sales@henchman.com.au to find out more




How it works:
You can send your own equipment, tooling etc to us and we can arrange and cut a custom foam to suit your own case, tool box, cabinet or what ever the requirement. We are able to do any layout so this means you can decide the layout you want or if you are not sure of what is best our CNC specialists can help you with the arrangement. OR Henchman can supply you with the tooling required, the case or cabinet required and the layout that you are wanting in your foam. Check out our full website to see our quality tooling and storage systems.


Contact us today for a quote on our
Custom cut foam:
Email Aus:
sales@henchman.com.au
Aus Ph:1800 091 109
Email NZ:
sales@henchman.co.nz
NZ Ph:03 544 4989

Click Here to View our full Website

(comply with CASR Part 145 in the aircraft industry )